Skills Archives - Omtera

HDD- The Importance Of Inspection

admin — Thu, 21 Apr 2022 11:10:58 +0000

The drilling unit along with the drill-rods/pipe are the pieces of equipment that take the strain of every job and without them the HDD rig operation comes to a standstill. But everyone is aware of the implications of Non-Productive Time (NPT) caused by drill stings parting or damaged drill pipe on rigs and the costs that can be caused by neglecting the very equipment that is primary to any drilling project. So, it is essential to consider the potential cost of ‘Lost-in-Hole’ equipment.

How can operators prevent this cost, how can they mitigate the risk of drill strings parting, can operators ensure clients that they have maintained the equipment regularly and consistently and place liability away from the equipment? Has anyone thought about NDT Thread & Drill Pipe Inspection Services?

SlimDril has for over 20 years provided thread inspection certification for any of the equipment it sells, rents or repair, this ensures the equipment is ready for use and the client has the documentation to support it, but SlimDril went that bit further and in September 2021 started a Thread Inspection and Restoration Service.

The service is fully mobile and inspections can be carried out onsite, at the client premises or indeed at the SlimDril Facility. The company’s lead inspector has over 30 years of working knowledge and experience of inspection and restoring threads where possible, the inspector will show the client the damage to threads, the cracks and the wear to a wide range of drill pipe, threaded tooling and cross-overs.

The company can re-face seal areas on site, re-dress threads (both where it is possible to be able to do so) and provide advice on conditions for use. The service is to ensure the drilling contractors clients that all equipment is ready for use and offers the client an insight into the ‘Risk-Management’ of the drilling contractor in preparation for a project.

Slimdril has been asked what is the timeframe between inspections, in truth there is no hard and fast rule and it is up to the drilling contractor but it does make lots of sense financially and progressively to ensure regular intervals between inspections. The cost of the inspections can also be passed to client’s projects as equipment that is damaged on a project can be back charged because it was indeed damaged on that particular project, as a pre-job inspection certification would prove. So, advancing risk management, controlling downtime and maintaining the spine of operational tooling are vital ingredients in a successful project.

What else does an inspection look for? Several things including:

• Crack indications in threads
• Crack indication in box connections
• Crack indication in outside upsets• Galled threads
• Pulled threads
• Over-torqued threads
• Galled seals
• Seal damage to shoulders • Pitting/corrosion
• Washout in connection Prevent that NPT!

As stated previously, thorough inspection is vital. The pipes need to be able to take the load capacity, the thread dimensions must be correct and fatigue needs to be eliminated. Failure to do so could result in the drill string coming apart and anything that is left would need to be fished out of the hole or (if you are unlucky) be left in the hole. All this results in a lot of NPT with very expensive consequences. Something no-one wants!

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6 tips for tackling hard rock hdd projects

admin — Sun, 03 Jan 2016 15:30:10 +0000

There has been robust demand for horizontal directional drilling (HDD) over the last several years and the trend is forecast to increase through the next decade. Driven by growing communication and energy needs, HDD drilling contractors are faced with more and more challenging environments for laying underground cables, pipes and conduits. Now, more than ever, contractors need the right tools to complete projects in the most efficient and safe manner possible.

Conventional HDD tools like blades or jetting assemblies are well suited for many applications. However, these products do not provide the most effective methods when encountering rock formations. When a contractor gets into rock, traditional tools can slow a project down and increase cost significantly. The good news is HDD rock drilling tools are available to help get job done quickly and efficiently.

There are six key considerations every HDD contractor encountering rock must make in order to have a successful project.

1. Use HDD Air Hammers for Rock
Many of the leading HDD contractors have adopted the use of air hammers for drilling in rock formations. Air hammers have a big advantage over conventional HDD tools used for drilling in soil. Foremost is the ability of air drilling tools to drill in many different formations including hard rock, fractured rock, gravel, boulders and unconsolidated materials. Air tools also offer an optimum rate of penetration when faced with these conditions. Plain and simple, air drilling tools are much more efficient when dealing with rock and can cut drilling time in half or even more.

2. Have All Tooling Available Onsite
Formations and/or project designs can change so you need to be prepared to handle many different requirements in the field. As mentioned, HDD drilling tools are specific to the formation being drilled. Contractors need to have the right tools in their toolbox. Dirt drilling requires a blade or jetting assembly which is seen in many applications. In rock formations, air hammers are required. Drillers should also have a swivel to match the pull rating of the drill rig for installation of final product. Hydraulic safety tongs are also recommended for safely torquing and breaking connections. It is also recommended that drillers keep spare consumables such as starter rods, hex collars, bits, sonde housing, etc. Drillers need to be prepared vs. scrambling to meet the needs of the job.

3. Maintain Tools to Promote Long Life

It is a simple thing but proper maintenance is overlooked by many contractors. It is easy to just put tools back on the truck and forget about them until the next project. This practice costs drillers money. Cleaning all tooling after each project is the best method to protect an investment in HDD tooling. Drillers should pay particular attention to making sure to grease swivels after use. For air hammers, be sure to blow the hammer clear after use, pour 1 quart (1 liter) of rock drill oil into the backhead, and cycle for 10 seconds. Then store the hammer in a horizontal position in a dry environment. For long term storage, hammers should be disassembled and components inspected to ensure all parts are in working order and drill strings do not get contaminated.

4. Considerations When Buying HDD Rock Drilling Products

Not all drilling products are the same. The old adage of, “You get what you pay for” applies here. All drilling components on the jobsite from the rig to the drill bits need to work in unison in order to get the project done. Contractors can’t afford to have inferior products slowing down to job. Drillers should focus on the following when buying HDD rock drilling tools to put themselves in the best position while in the field.

Match the proper tooling to drill rig capabilities and formation to be drilled.
Evaluate tooling cost vs. job pricing per foot.
Determine if custom set-ups and tooling is required.
Invest in tools that provide steerability, fast penetration rate, simplified field maintenance, reduced air requirements and lower overall cost per foot.
Understand the reputation of the tooling manufacturer and the products they provide.
Align yourself with organizations providing the right expertise, training, and support before, during and after the project. Hint: A reputable manufacturer should do this.

5. Common Mistakes

There are times that “stuff” can happen but doing the proper homework and establishing a plan of action goes a long way for a successful project. The best HDD drillers will always do the following to avoid common mistakes:

Gather accurate geotechnical information. It is critical to know the formations and type of applications the project will encounter before starting up.
Select the right tools for the job. Using tools thought to be “good enough” can lead to projects taking longer and costing more.
Properly size tooling to the product being installed. Do not over or under-size the tools required to do the job right. Ensure the final hole size is 1.5 times the outside diameter of the product being installed.
Acquire expertise and training if you are not accustomed to using HDD rock drilling tools.

6. Lubrication & Contamination

HDD air hammers rely on a supply of clean lubricated air to operate properly. The hammer piston is a close tolerance fit with the case bore and it cycles at very high blows per minute. Failure to ensure that a clean, lubricated air supply is being provided may result in overheating, material pick-up, seizure, or failure. Also be mindful hose ends may be accidentally contaminated prior to connection and drill strings may be contaminated during storage. Even new hoses and drill string parts can be contaminated from the factory. Be sure to follow manufacturer’s recommendations for proper lubrication and contamination prevention when operating air hammers.

With underground fiber, telecommunication and other utility projects forecast to increase into the foreseeable future, the drillers who develop expertise and adopt new drilling practices will be the ones who get ahead. Following the insights above will help forward-looking organizations do just that and successfully deliver on HDD rock drilling projects.

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Undergrounding power & communication lines

admin — Sun, 03 Jan 2016 15:28:21 +0000

Putting electric lines underground in new home construction has been going on for years. In fact, a few years ago, I had an HDD contractor put my electric and cable lines underground to keep from having our trees trimmed back. It is a huge expense for electric companies to maintain their overhead lines each year. I’m sure you’ve all seen tree care companies trimming tree branches near overhead lines.

Frequently, we hear of power outages due to downed electrical lines from trees. Electric utilities spend a lot of money repairing downed power lines. A few years ago after I had our power lines placed underground, a storm brought down a tree that fell across the only power line coming onto our property. We were without power for three days. But that is nothing compared to the thousands of people who, during storms, are without power for a long time.

Maintaining power line rights of way and responding to power outages seem minor compared to the huge forest fires — particularly in California — that cause the deaths of many and result in billions of dollars in property damage. Many of these forest fires are caused by sparks from overhead electrical lines. After years of debate, PG&E announced recently that it will bury 10,000 miles of distribution lines in Northern California to reduce the impact due to wildfire risk. This will be at an estimated cost of up to $20 billion. PG&E’s equipment has ignited more than 20 California wildfires within the past several years. The company sought bankruptcy protection in 2019 to address billions of dollars in liability costs stemming from sparks caused by its equipment. It emerged from bankruptcy last year after settling claims of $25.5 billion.

There are more than 8 million trees within striking distance of PG&E‘s power lines. That seems like a staggering figure, but not so when you consider the geographic size of Northern California. These 10,000 miles to be buried are a fraction of PG&E’s electrical system, which includes 80,000 miles of distribution lines and 20,000 miles of high voltage transmission lines. All of this suggests that there’s likely to be a huge amount of HDD work in the coming years. Sure, open-cut will get some of the work, but with the overall acceptance of HDD, it sure seems the more logical approach that HDD will get a big share of the work.

HDD Growth

The Distribution Contractors Association conducts an annual equipment buying intentions survey. The 2020 survey showed that 31 percent of expenditures are anticipated for trucks, 29 percent for equipment rental, and the third highest category is HDD at 10 percent. That 10 percent is a 45 percent increase in HDD expenditures over 2019. This is further evidence of the strong and continued growth of HDD.

Pipe Relining Guide

This issue has our annual Pipe Relining Guide. It’s amazing how much this trenchless market segment has grown since Eric Wood first introduced the Insituform CIPP relining technology in 1971. The pipe relining market now includes CIPP, sliplining and spray-applied, numerous subset applications, including laterals. There are mainline and service line relining systems. Take a few minutes to read through and imagine which pipeline rehabilitation method can be best applied to solve your drinking water or sewer line rehabilitation. There is even gas line relining technology available.

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